Audi G28 10 Things I'd Like To Have Known Earlier

How to Replace an Audi G28 Engine Speed Sensor Charles the Humble Technician teaches you how to replace the G28 Engine Speed Sensor. The sensor is located on the edge of the transmission above the flywheel ring gear. It transmits a signal to the ECU via a grey wire T55/49, then to the tachometer in the instrument cluster. 1. Engine Speed Sensor The grey wire is situated at the edges of the transmission, just above the flywheel ring. The sensor transmits an electrical signal through the grey wire to pin T55/49. The ECU then uses this information to control the boost, fuel, and timig. It also sends an indication to the G5 Tachometer located in the instrument cluster. The sensor serves as a reference point to connect with the G40 Camshaft Position Sensor. The ecu must know when the crankshaft reached TDC, and where the camshaft lies to trigger the spark and injectors. If this sensor fails, the ECU will show the P00160 error, which means the Crank Shaft and Intake Camshaft aren't in sync, possibly indicating the chain is stretched or a jump link on the upper chain of timing. The code will not appear without the additional information supplied by other sensors (G4 or G40). Testing is a bit tricky as there are two different connector pins and they have different functions but the best method of testing it is to measure resistance between the sensor and the ECU. It should read approximately 1000 ohms when it is in full operation. If you're experiencing issues with this component, look for signs of coolant or oil in the connector bay. 2. Injectors Yesterday, as i was accelerating off the highway paytoll at full speed, i noticed a huge reduction in power. It was like the engine had run out of gas. Or, my injectors were not firing. I pulled out the spark plugs this morning and found that 3 were soaked in gasoline, and the 4th was dry. I put tissue over each injector hole, and when i turn the engine on without sparks, the 3 with gazoline jump right out. The 4th one stays closed. I tested the ground connection of ECU pins 14,30 and 48/55. I found zero ohm. I'm assuming that the issue is in another location. audi a3 key replacement tried to reset the PID without success. The car will start when the G28 is disconnected, but it is running fine with the G28 plugged in. However the intermittent misfire issue continues to occur at higher RPM. The coolant sensor (G62) even if it is not plugged in, shows a temperature of -49c. I also noticed that the oil gauge in the cockpit shows 2 bar but the actual pressure is 0. I'm not certain what to do, but i think i've pretty much eliminated everything else. But i'm worried that i might have missed something. Let me know should you have any suggestions! TIA! 3. Fuel Pump The fuel pump on the g28 is activated by a signal sent from the RPM sensor. The GM-style transmitter functions similarly to the G4 sender and works on the 80,100,200, UrS, and RS2 vehicles. You can easily find an extra in a wrecking shop or a parts store. Testing them is easy by putting your DMM in resistance mode and measure between pins 1 (with the bump on the connector's side up) and 2 (2nd from the left on the black connector's side). They must be infinite Ohms. 4. ECU The ECU in our 20vt turbo (3B AAN ABY ADU) engines requires to be aware of the position and speed the crankshaft to make decisions regarding timing of fuel injectors, etc. To accomplish this, it utilizes a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If you encounter a problem with either one of these, the diagnostic scanner will display codes that could lead to an engine shutdown. Some of the symptoms of a failed G28 sensor are an inaccurate rev counter in the gearbox, gears shifting quicker than normal and/or misfiring when you're in gear. If you are experiencing any of these issues, it is likely that your sensor is deteriorating and needs replacing. They are cheap and easy-to-find especially when they're an Bosch sensor like ours. Alternately, GM's version this component is an option. 5. Tachometer A malfunctioning engine sensor can cause a number of problems within your vehicle. It's a crucial component of the transmission in your Audi because it relays information to the ECU about how fast or slow the car's engine is turning. If the sensor fails, it can affect the performance of the transmission, as well as the rest of the car's components. The G5 engine speed sensor is situated on the outside of the transmission, above the flywheel ring gear. It sends a signal to the ECU at pin T55/49, via an uncolored wire. The ECU then processes this signal to control fuel, timig and boost, and also sends it on to the G5 tachometer inside the instrument cluster. You can check the sensor for failure by checking continuity between it and the tachometer, between the ECU pin T55/49 and the instrument cluster connection to pin T6a/1 (trace [79]) as well as between T6a/1, and the instrument cluster pin T26a/12. You should detect a resistance of approximately 1000 ohms in these areas. This is a standard part that is found across the Audi 80 100 200, UrS and RS2 range from 1985 MC until the 1997 UrS AAN and 1995 RS2 ADU, so the best parts could be found in wrecking yards.